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Enhanced oil recovery projects
are started with the general goal of improving oil recovery, but
many times with no defined method of measuring the benefits of
the process. In TIORCO's quarter century of implementing EOR projects,
a number of case histories were discounted as marginal or failures
until a detailed review of the performance was made and a different
picture emerged. To assess the benefit of an EOR project, the
measurement of oil recovery success or failure should begin with
the production side of the system using real time measurements.

The goal of any EOR project is to increase
the ultimate oil recovery. Starting with the production side where
the revenue is generated, one needs to relate the water-oil ratio
(WOR) with oil production. A graph used to monitor the production
side changes is WOR versus cumulative oil production
for a producing well, a group of wells, or for the entire field.
Once a WOR trend is established, benefits of an EOR technology
(i.e.: sweep improvement, ASP, CO,
etc.) are measured by a reduction of WOR. Most straight waterfloods
establish a well defined WOR trend. The incremental oil recovery
is the oil produced at a lower WOR than the conventional waterflood
trend.
An example of the use of the WOR vs. cumulative oil recovery curve
is the Sage Spring Creek Unit using in-depth gelled polymer to
improve waterflood sweep efficiency. Prior to the EOR program,
the field wide WOR was on a very well established trend. Shortly
after starting the gelled polymer program from the injection side,
the WOR broke at 1.0, declined to less than 0.7, and then returned
to a similar pretreatment trend. The incremental oil is the oil
produced from the time the WOR broke from 1.0 and again reached
1.0. In this example, the recovery was 800,000 STB at a process
cost of $1.30/incremental BBL of oil.
Since most EOR processes are applied to injection wells, it is
important to monitor injectivity changes during the program. The
Hall Plot is an excellent tool; it is a graph of cumulative daily
pressure versus cumulative injection. The slope of the curve is
inversely proportional to the in-depth permeability of the water.
At Sage Spring Creek, where the goal was to divert injection into
the unswept low permeability sections of the reservoir, an increase
in Hall Slope showed a reduction in permeability to water and
a diversion of water into unswept rock. Processes designed to
reduce residual oil saturation, like ASP, should reduce the Hall
Slope, showing an increase in water saturation and relative permeability
to water. Since oil response to EOR processes takes time, the
Hall Plot is useful early in the process to measure technology
benefits.
The injection side is tied to the production side with the cumulative
oil production versus cumulative water injection plot.
The curve is a measure of waterflood efficiency. The goal of every
flood mechanism is to maximize the oil produced per barrel of
water injected. Ideally oil production should equal water injection
until all oil is produced and water breaks through to the producers.
This represents true piston-like displacement of oil and maximum
sweep efficiency and would be a 45 degree angle line on the plot.
Unfortunately, conventional floods show a drop off in the slope
of the curve after water breakthrough.
TIORCO has been involved in over 40 sweep improvement projects
in the Minnelusa formation of the Powder River Basin in Wyoming.
A similar number of straight waterfloods provides an excellent
comparison of results. The cumulative injection vs. cumulative
oil recovery curves for the two distinct populations of projects
show clearly the performance advantage of the EOR process.
The injected volume of water
per barrel of oil produced is much less with the sweep improvement
technology. At the same water injection (1.0 PV), the EOR projects
had recovered 7% OOIP more oil than the conventional waterfloods.
When starting an EOR program, it is important to define the oil
recovery expectations of the technology, prepare the graphs to
measure the performance of the process, and monitor the results
against expectations to maximize the benefits of the EOR investment.
References
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